Corrugated board cut-to-size - The optimal packaging solution for transport and storage

The right packaging is crucial to transporting products safely and undamaged to their destinations. A corrugated board blank is a versatile solution that is used in various industries. It is used, for example, to stabilize cartons, create partitions or improve the stackability of goods. In this overview, there is detailed information about properties, dimensions, manufacturing methods and advantages, as well as practical tips if you want to buy corrugated board blanks.

Corrugated board blanks and their properties

Corrugated board blanks are flat pieces of corrugated board, paper or cardboard that are used in a variety of ways to fulfill functions in intra- and packaging logistics. The name does justice to the product, and so the typical "corrugations" of the cardboard are located between two glued layers of cardboard. These provide the high stability of the carton in the 1-corrugated or 2-corrugated state and make the corrugated blanks so special.

The material is lightweight, yet sturdy enough to withstand the rigors of transportation. In addition, the corrugated cardboard blanks are environmentally friendly because the material used is recyclable. It is disposed of as waste paper and can be reused later in a way that conserves resources. By using blanks in a variety of ways, for example as an additional bottom in a pallet stack, storage and transport capacities can be used efficiently. The bottoms are simply incorporated into the stack to ensure an even distribution of weight and increase the stability of the stack. Thus, a corrugated board blank offer numerous benefits and features that make it a practical solution for transportation and storage.

Suitability as a lid for corrugated containers
Corrugated blanks can be used as lids for corrugated containers. They fit snugly on the top of the container and provide protection for the products inside. Usually, these are delivered flat and are ready for use in a matter of minutes. Using corrugated cardboard blanks as lids can further increase the security and stability of the packaging.

Partition when stacking cartons
A cardboard blank can serve as a partition between stacked cartons. It helps keep the stack stable and prevents the cartons from wobbling or shifting. This makes it possible to optimize storage capacity and increase stacking efficiency.

Increasing stability on Euro pallets
When stacking cartons on Euro pallets, corrugated blanks can help increase the stability of the entire pallet stack. By placing them between each layer, they provide an additional floor and help ensure that the cartons can be stacked securely and wobble-free.

Fast and reliable packaging for transportation
A carton blank allow for quick and reliable packaging of products for transportation. Using corrugated cardboard blanks makes shipping safer in general, as they minimize the risk of damage or loss during transport. Especially on Euro pallets, they offer additional protection against package slippage and ensure safe arrival of the shipment at its destination.

Flexible solution in packaging logistics
Another feature is the flexibility of a corrugated board blank. They can be easily adapted to different carton sizes and shapes. By simply cutting them to size, they can be individually adapted to the specific requirements of the packaging.

All-round protection from external influences
Carton blanks provide all-around protection for the packaged products. They protect against moisture, dust, scratches and other damage that can occur during transportation. As a result, the quality of the products is maintained and customers receive their orders in perfect condition.

Corrugated board blanks and their flexible applications

Whether in industry, the furniture sector or during transportation. Corrugated board blanks find versatile use in the packaging sector:

Separation and impact protection in the packaging industry.
Thanks to their partition function, corrugated board blanks are perfect as impact protection when packing pallets or within a package. They are easily inserted as an intermediate layer and fix both large pallet shipments and spaces between individual packages.

Protection in the furniture industry
In the furniture industry they are used to protect furniture from damage during transportation. They serve as padding and create a protective barrier that prevents shocks and scratches.

Arts and crafts sector
Corrugated cardboard blanks are also used in art and craft sectors. They are mainly used to support art objects in a way that is suitable for transportation. For example, the cut shapes can protect painted canvases and thus serve as a protective function for transportation. This also applies to handmade products. Pottery or pottery is first covered with a thin layer of paper and then separated by corrugated cardboard blanks. This prevents the collision of craftsmanship.

Practical storage of goods when space is limited
In warehouses with limited space, they allow efficient and space-saving storage of goods. By customizing corrugated boxes, cartons can be stacked in height, making the best use of available space.

Corrugated board blanks and their standardized dimensions in 1 and 2 corrugations

A corrugated board blank is available in different dimensions and designs to meet different requirements and needs. Choosing the right size and suitable product design depends on various factors, such as the weight of the products to be packaged, the desired stability and the specific application. It is important to consider the requirements of the application and seek expert advice, if needed, to find the best possible solution. Here are some of the common dimensions and product variations at a glance:

Corrugated cardboard blank as lid for corrugated containers: a frequently used corrugated cardboard blank is the lid for corrugated containers. The dimensions for such a cardboard blank are usually 1200 x 800 x 125 mm in the inner dimension and 1214 x 814 x 132 mm in the outer dimension. The flat lids can be fixed by gluing or stapling at the corners. These modern designs ensure quick use and can be placed on common cardboard dimensions. They are made of cardboard, which is 2-wall. They are usually available in a brown color and made from recycled material.

Corrugated Cardboard Blank 1-Wall: Another common format for corrugated cardboard blanks is 1-wall cardboard. The dimensions are, for example, 1180 x 780 mm or 750 x 1180 mm. This format is optimally matched to the standardized dimensions of a Euro pallet. These shapes are also usually brown in color and are particularly suitable for light to medium-weight goods.

Corrugated board blank 2 flute: For heavy transport goods or applications that require a rough surface, corrugated board blanks 2 flute are the right choice. Typical dimensions for such a cardboard blank are 760 x 1160 mm or 500 x 500 mm. These are also brown shapes that offer increased stability due to the multiple glued inner part.

Furthermore, cardboard blanks are also available in alternative colors and with individual dimensions. Depending on the needs, individual formats and specifications can be made to meet specific requirements. For example, there are also round cardboard blanks that are ideal for special packaging or shipping requirements. A corrugated blank made from grass paper is also an option for corrugated blanks. However, it is important to note here that white cartons or those made from grass paper are less stable and are increasingly available as 1 flute carton.

Carton blanks: What makes them so special and how is the carton made?

Producing cartonboard blanks requires expertise, modern machinery and careful quality control to ensure high-quality products that meet specific requirements. By using automated processes and advanced technologies, manufacturing can be made more efficient and precise. The production of corrugated blanks involves several steps and is a complex undertaking that requires precise and efficient manufacturing. Depending on the step, different requirements arise that specialists must meet in the construction of corrugated board.

Raw material procurement: the first step in the production of corrugated board blanks is to procure the necessary raw materials. The main components of corrugated paperboard are corrugating medium and liner medium. Corrugating medium is made by corrugating paper, while blanket medium is made of smooth paper.

Corrugated board production: to produce the board, the corrugating medium is glued to the liner medium. This process is done in a corrugator and with a corrugating roll, where the two materials are brought together and bonded by heat and pressure. This creates the typical "corrugations" of the paperboard. The paper can be glued together by the heated starch glue, creating corrugated cardboard on one side. If additional blanket webs are glued together, double-sided or multi-sided corrugated paperboard is produced. The resulting composite is then wound into large rolls.

Cutting: The produced corrugated board rolls are cut into the desired cutting dimensions. This step takes place in specialized machines that unwind the rolls and cut them to the desired size. Precise measurements and cuts are made to ensure consistent quality and accuracy of the cardboard blanks. Thanks to recycled materials and low waste, it is a cost-effective manufacturing process that is easy to store in the industry and can be purchased inexpensively in bulk and custom graded.

What are the advantages of a corrugated board blank?

A corrugated blank offers a variety of benefits that make it a popular choice for packaging applications. Here are some of the key benefits and why they are necessary and important for industry-specific businesses:

Lightweight yet robust
A corrugated blank is lightweight compared to other packaging materials, yet it is sturdy and robust. This allows for easy handling and optimizes the shipping process by reducing the weight of the packaging without compromising on its protective function.

Shock absorbing and protective
The corrugated structure of the cardboard provides effective shock absorption and protection from external impacts such as shock, vibration and pressure. This is especially important when transporting delicate products, such as glass, ceramics or furniture. When you purchase cardboard blanks, damage during shipping can be minimized, reducing costs for returns or replacement goods.

Versatile and customizable, corrugated blanks can be purchased in container format as a pallet solution or in small format to meet the individual requirements of different products. They are flexible to use and can be customized to meet the specific packaging needs of each industry. This versatility allows companies to develop customized packaging solutions and optimally present and protect their products.

Environmentally friendly: a corrugated board blank is largely made of recycled paper and is largely biodegradable. Compared to plastic or Styrofoam packaging, corrugated blanks help reduce waste and the environmental footprint. They can be recycled and thus support a sustainable circular economy and a lower CO2 footprint.

Cost-effective: corrugated blanks are generally less expensive than other packaging materials such as wood or metal. As mentioned, the production of corrugated blanks is efficient and scalable, resulting in competitive pricing. In addition, their lightweight construction and immense stackability allows for savings in transportation and storage costs.

Advertising effectiveness: buy corrugated blanks and use them as a great promotional surface. They can be printed, embossed or customized with logos and graphics to increase brand awareness and provide an appealing presentation of products. Even if they are only used as a gap or floor structure for reinforcement, logo printing provides appropriate recognition and sustainably enhances the company's image.

The use of corrugated cardboard blanks is necessary and important. They allow companies to package their products safely, efficiently and attractively. They help protect products, reduce damage during shipping, provide flexibility in packaging design, and support the sustainable environmental system of the industrial economy.

Buy carton blanks and use them as an eco-friendly alternative to plastic packaging.

If you want to buy cardboard blanks, you should consider some important aspects to make the right choice. The following tips can help you with your purchase and support your buying decision:

Consider your specific requirements: First, think about the type of products you want to package and what requirements the packaging must meet. Think about the size, weight, shape and sensitivity of the products. Then choose a suitable cardboard blank, which will harmonize well with your products and protect them appropriately during transportation.

Check the quality of the corrugated cardboard blanks: Always pay attention to the quality of the cardboard used. Make sure it is sturdy and durable to ensure proper protection for your products. Next, check the thickness and strength of the corrugated cardboard to make sure it can withstand the stresses of shipping.

Consider fit and finish: Choose a corrugated blank that fits the exact shape of your products. A good fit will ensure a secure hold and minimize the risk of damage from movement within the package. Also consider the desired design, such as the number of layers or the type of corrugated board, single flute, double flute, etc.

Check processing and finishing options: Check that the carton blank has been properly processed. Make sure the cuts are clean, the corners are stable and the corrugated boards are well bonded. If you want customization or branding options, ask about options for finishing, such as printing, embossing or applying labels.

Consider sustainability and environmental issues: If environmental concerns are important to you, choose a corrugated blank that is made from recycled material and is itself recyclable. Look for certifications such as the FSC seal and others that stand for sustainable forestry and environmentally friendly manufacturing. There are already many alternative forms of paper that you can fully recycle. Usually, these are disposed of in waste paper or residual waste and later separated and recycled in a sorting plant.

Compare price-performance ratio: Compare the different prices of various suppliers and check the price-performance ratio. Consider the quality of the corrugated board blanks, the services offered such as customization or delivery times. Then weigh whether the price matches the desired features and quality.

By following these tips when buying corrugated blanks, you can ensure you get a suitable packaging solution. With a corrugated blank, products are effectively protected and stabilized without having to deal with an intensive cost. Decide according to your individual requirements and use solid corrugated blanks to protect your goods. With it, you can effectively ship and store products.